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PU Car Seat Production Line

PU Car Seat Production Line
PU Car Seat Production Line
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Product Code : 16
Product Description

This PU Car Seat Production Line adopts taper sealed type wear protected needle valve for injecting material. The advanced design of this valve prevents blockage caused by injected materials. Its mixing head maintains precision while blending via stirring. K series metering pump based controlling technique has been incorporated into its design. One button controlled functioning of this machine enables its operator to obtain various color or density as per application needs. Most importantly, this machine is convenient to handle and repair


Control: All its electrical parts belong to renowned TIAN brand of imported quality to enhance its precision level and to improve its mechanical attributes. This machine is capable of recording above five hundred data of its previous work. The internal temperature, rotation frequency and pressure level of this machine can be determined digitally and all the pre determined parameters can be viewed on its digital screen. It possesses malfunction detection alarm. It uses imported quality frequency converter with PLC based mechanism for balancing ratio of eight different items at the same time.

Pu Car Seat Production Line

Specification :

PU Production line

LXLD-60

LXL-75L

XLD80

LXL-90

Dimension of production line

18950x1980x1280

23450x1980x1280

24950x1980x1280

27950x1980x1280

Dimension of worktable

600x500

600x500

600x500

600x500

Quantity of worktable

60

75

80

90

Sprocket center distance l4mm

16900

21400

22900

25900

Quantity of drying tunnel

7

9

9

11

Heat type

TIR/fuel

TIR/fuel

TIR/fuel

TIR/fuel

Heat device

Electric heat pipe/fuel heater

Electric heat pipe/fuel heater

Electric heat pipe/fuel heater

Electric heat pipe/fuel heater

Power(KW)

23

32

32

40

Technical Specification :

PU machine

High pressure machine 4 comp. mixhead system

Production method

Continuous moving type by turn conveyor

Robot

Capacity 165 kg

PU injection

Automatic pouring into open mould by industrial Robot


Manual Pouring by Worker

Mould carrier type

Open and close by hydraulic
Open and close by steel guide bar

Mould locking/ unlocking

Auto. locking & unlocking by air unit

Mould carrier

20~ 36 carriers

Line size

Approx.4~42m(D) x 5m(H)

Turn table speed

Approx. 100~200mm/ sec, changeable type

The shot cycle time

Approx. 10~15 sec

PU Curing time

Approx. 4min

Heating unit

4 kw/h (2carrier/ one heating unit), Hot water by electric heating

Seat weight

Approx. Min 310g~ Max 3,200g

Seat consists

Front cushion and back & Rear cushion and back

Main Attributes of this Production Line

  • This high efficiency PU Car Seat Production Line is perfect for operating under high pressure for its 4comp material mix head section to improve its output level.
  • This machine adopts Seiko technology of global standards. It maintains precision in its measurement technique by using standard grade tools.
  • The interface of this machine is user friendly and has necessary safety features.
  • All its electrical parts belong to well known TIAN brand for its uninterrupted operation. The cutting edge PLC technology of this production like ensures its mechanical as well as error free operation. This machine can save above 500 records of its previous works, rotation level, internal temperature and pressure for effective display of stored information.
  • The turn table of this machine utilizes consistent moving type manufacturing technique.
  • The robot of this machine is capable of handling up to 165 kg material.
  • The raw materials are either fed into its PU injection unit by robot based technology or are poured by laborers.
  • This machine uses guide steel bar and hydraulic system for controlling its mold carriers. The machine is capable of handling 4 to 24 mold carriers efficiently.
  • The mold section can be automatically locked. The air unit is instrumental in opening this section.
  • Its 4~12m (dia)x 5m (height) line can attain around 100mm ~200 mm line speed per second and this speed can vary as per its application type.
  • The duration of its shot cycle is around 10 sec~ 15 sec.
  • This machine needs around four minutes as its curing duration.
  • Its heating section uses electrically heated hot water as its source of heat. This section has single heating unit with two carriers (4kw in every hour).
  • This machine is capable of producing car seat with fully cushioned design (back and front parts of seat are cushioned to optimize passenger’s comfort) having around 310 gram to 3200gram of weight.
  • This production line is also instrumental in designing car seat for babies and office chair type car seat to suit specific needs of its customers.
  • The fault alarm system of this machine is instrumental in detecting machine malfunction and also guarantees about safety of the operator.

YONGJIA POLYURETHANE CO., LTD.
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